75KW Well type resistance furnace
1、Application
The furnace is suitable for annealing treatment
2、Main technical parameters
No. |
Name |
Technical parameters |
1 |
The chamber size |
Φ950x1000mm |
2 |
The chamber material |
321S thickness 8mm |
3 |
rated temperature |
1000℃ |
4 |
normal working temperature |
740 ℃ |
5 |
no-load heating up time |
≤2.5h |
6 |
no-load power |
≤30%(It has been raised to working temperature and kept warm) |
7 |
heater voltage |
380V±10% |
8 |
Motor voltage |
380V±10% |
9 |
control voltage |
220V |
10 |
Frequency |
50HZ |
11 |
Total rated power |
75kw |
12 |
Temperature control zone |
2zone |
13 |
Temperature control type |
SCR control |
14 |
Temperature control instrument |
shanghai guolong |
15 |
Working area temperature uniformity |
≤±10℃ |
16 |
Temperature rise of furnace outer wall |
≤+45℃ |
17 |
circulating fan |
2.2kw |
3、Equipment structure characteristics and technical performance
1)、structure of furnace body
The well type furnace is composed of furnace body (including furnace shell, furnace lining and heating element), furnace cover and lifting of furnace cover
A、furnace shell
Q235 steel welded into the cylindrical structure。
1).The cylinder is welded in sections of =3mm steel plate, and 12# channel steel is adopted as the supporting steel structure to ensure the rigidity and strength of the cylinder meet the requirements.
2).Barrel concentricity is controlled within ±5mm。
3).The bottom of furnace body is air-tight steel plate assembly welding parts, as the bearing part must ensure enough strength。
4).The resistance wire should be arranged and hung reasonably in the furnace to ensure the uniformity of furnace temperature, long service life and high reliability. The convenience of installation and maintenance should be considered。
B、furnace lining
Firebrick construction
1The aluminum silicate refractory fiber with excellent heat insulation performance is adopted, and the whole fiber lining is arranged after special construction。
The furnace body with full refractory fiber structure has excellent energy-saving performance. Compared with the same specification of brick resistance furnace energy - saving 30% or so, the rate of heating up doubled. The whole fire-resistant fiber structure has good thermal shock stability, rapid cold and rapid heat resistance, strong and durable, and there is no fiber falling off that people worry about. The furnace lining of the whole fiber plate is hung on the steel framework, which is welded by section steel and steel plate, etc. It is safe and reliable, anti-oxidation scale and anti-soft lifting block (stainless steel flat belt is adopted).
C、Electric heating system
The electric heating element adopts Beijing Shougang 0Cr25A15 high temperature strip, it has good oxidation resistance, high temperature resistance and high load, which can ensure a good service life.
D、furnace
The furnace bladder is made of SUS321 and made by rewelding with the drum, thickness =8mm.
E、 furnace cover
Furnace cover lifting adopts manual。
The furnace cover adopts integral structure and is located on the sand sealing groove of the furnace body。
An insulation package is provided under the cover body。
4、temperature control system
Temperature measurement, adjustment and control system: composed of thermocouple, Shanghai Guolong temperature control and SCR controller. The furnace is equipped with 2 thermocouples. The precise PID control of furnace temperature is realized.
5、Other components of the control system
In addition to the temperature control system, the control system is also composed of interlocking protection control system, display system and overtemperature alarm system.
6、thermodynamic instrumentation
The main thermal instruments of this resistance furnace are thermocouple and temperature controller.
1).Each temperature control area is provided with 1 K degree thermocouples
2).Thermocouple compensation wire adopts high temperature resistant shielded wire.
7、Control scheme details
The control system is suitable for the annealing temperature process of the well furnace with temperature control in zone 2
(2.1)furnace temperature control
(2.1.2)Control furnace temperature measurement, adjustment, control system: composed of thermocouple, intelligent temperature controller, etc.
8. supply range of complete set
1、 furnace body 1set
2、 control cabinet 1set
3、Temperature control instrument 1set
4、thermocouple 2pcs
5、 compensating lead wire 20m
6、 Manual 1pc